Most people assume that the visible external roof covering is the “real” roof, which functions to keep the water and weather out of the roof system. This is true for flat or low-slope roofing materials, but not true for steep-slope materials (which is anything over a 3:12 roof slope). Steep-slope materials are designed to shed water. That means that water is supposed to run off the surface, and if properly layered, the water stays on the outside. However, if wind or a physical obstruction interrupts the water flow, then it will go under the roofing material. This is true for all steep-slope roofing material, whether it is made of asphalt shingles, or metal shingles, or metal panels, or cedar shakes, or slate.
It’s the unappreciated and unloved underlayment layer that’s below the top layer that has the job of actually keeping the water out. That layer is the “true” waterproof roof, which is composed of layering of flashings, membrane, underlayment, and sealants. It’s also the layer which is easiest to skimp on when the contractor is being pressed to come up with a low price. If you can’t see it, and you don’t even know that it needs to be there, then why would you want to pay for it?
How does the saying go? Ah yes. Penny-wise, pound foolish.
That is a curious result that happens. Someone finally invests some serious money in upgrading their kitchen (or bathroom), installing beautiful cabinetry, gorgeous ceiling lights, and finally get the attractive and bright kitchen (or comfortable bathroom) that they always wanted. The following winter, an ice dam forms. The following year, the ice dam gets worse and the ceiling starts to leak after every thaw. What’s going on?
Closed cell-spray foam used as insulation, has been on the market since about 1979, and has gone through a number of evolutionary steps. The product is a solid plastic, formed by the chemical reaction of two primary components: an “A” side which is isocyanate, and a “B” side which is usually a mixture of oils, stabilizers, fire retardants, blowing agents, and colouring agents. The reaction is exothermic (ie, generates a lot of heat), and the materials form a solid within seconds. The blowing agents are the compounds which produce the low-conductivity gas that forms the bubbles in the foam, and thereby form the primary insulation.
When applied to a minimum thickness of 50mm (slightly under 2 inches), the material acts as insulation, vapour barrier, and an air barrier. Newly-installed foam has R-values of R-6 to R-7.5 per inch, but this diminishes to about R-5 per inch over time as the insulating gas dissipates. Compared to other insulation products like fiberglass bat or mineral wool bats, the product has more insulating value per inch, and resists the loss of heating value that sometimes occurs with loose insulation due to air convection with extreme temperature differences.
The ability to prevent air and vapor movement is generally a good thing, except in situations where moisture can enter a wood structure, and then cannot get out. Therefore the short answer to the question in the header is “spray foam is good when PROPERLY installed, and BAD when installed in inappropriate places or in an incorrect manner. There are also issues of the impact on the environment, and potential impact on the health of the people living in the homes where the product is used. The rest of the post touches on some aspects that inform whether the installation is good or not.